May 15, 2000

Development of a New Method for Seismically Strengthening Existing Steel-Frame Structures and the Acquisition of Official Certification
Easy to do in a short time and at low cost, the new Bolt Adjustment-Type Buckling Strengthening Brace Method is winning acclaim as an extremely reliable and effective earthquake-resistant method.

Tokyo Electric Power Company
Tokyo Electric Power Service Co., Ltd.
Takenaka Corporation


Over the course of about a year and a half, three companies, Tokyo Electric Power Company, Tokyo Electric Power Service Co., Ltd., and Takenaka Corporation, developed the Bolt Adjustment-Type Buckling Strengthening Brace Method1) (patent pending), a new method for seismically strengthening existing steel-framed structures that has recently received official certification from the Building Center of Japan. This certification has facilitated the patent approval process, and is expected to help bring this new method into widespread use.

Conventional methods have included
1) replacing existing braces with more durable ones,
2) adding new braces, and
3) constructing new steel plate walls.

Unfortunately, these methods have been plagued with such problems as the complexity of their work (large-scale work), and the way they increase costs and construction time. However, the new method is a relatively simple one in which steel pipe buckling stiffeners are wrapped around existing braces, which can be up to about 10 meters in length. This new method can also be applied to nearly the entire spectrum of steel-frame structures, including electric power facilities, large shopping centers and office buildings. Other merits of this new method include:

1) The steel pipe buckling stiffeners are lightweight and easy to install; such simplicity helps to reduce construction time.
2) Since this method uses commercially available steel materials, it has been designed with cost reduction in mind.
3) Since new braces or steel plate walls are not required, the area needed for construction and installation can be reduced.
4) Existing braces are utilized, helping to make more efficient use of resources.

It should be noted that this method had already been used for seismic strengthening at three of Tokyo Electric Power Company's thermal power plants (Oi, Yokosuga, Kashima), including the main building of the Number 2 Unit of Oi Thermal Power Plant. Compared with previous methods (for example, replacing existing braces with more durable ones), the new method has reduced the cost of strengthening brace sections by half, and has also halved the construction period. The continued use of the new method is expected to save Tokyo Electric Power Company 50 million yen annually in equipment costs.

Note 1):
Braces are designed to prevent the deformation and collapse of buildings resulting from earthquakes and typhoons; they are reinforcements that are installed at angles around openings and other places. There are reports that during the Great Hanshin Earthquake of 1995, there were clearly distinguishable differences not only due to the presence or lack of braces, but also due to the strength. When an earthquake causes braces to warp, the seismic force is conveyed directly to columns and beams, making them highly susceptible to collapse. Therefore, strengthening of braces that are highly resistant to warping helps to significantly improve earthquake resistance.

Brief Description of the New Method

The occurrence of an earthquake adds tremendous compressive force to braces of steel-framed structures2), so buckling occurs and resistance rapidly declines. However, with the new method, bolts and steel pipes are installed at set intervals in existing braces, which suppresses buckling and keeps resistance from declining.

Note 2):
Buckling occurs when bars, rods, etc., receive force in the axial (vertical) direction, resulting in horizontal deformation after a certain threshold is reached.

To prevent contact between buckling strengthening pipes and the core materials of existing braces, an extremely precise installation technique (work control) is needed to keep them separated by millimeters. With the new method, this separation is achieved simply by fixing the length of bolts that are thrust into the inside of the stiffeners. They are very easy to install.

Strengthening with the new method doubles the resistance of braces, significantly increasing the ability of buildings to withstand earthquakes. In addition, by using commercially available steel pipes, installation costs can be reduced by half.



Example of Application

<Tokyo Electric Power Company's Thermal Power Plants>

The occurrence of a severe earthquake can disrupt the electrical power supply. Therefore, in the aftermath of the Great Hanshin Earthquake, Tokyo Electric Power Company in 1996 decided to systematically strengthen thermal power plants built in or before 1981, which have low earthquake resistance.
The interior of the buildings of thermal power plants is a congested array of pipes and cable; therefore, it is not easy to install new reinforcements. In addition, to prevent vibrations and dust from occurring during installation, the strengthening work must be completed in a short time during a periodic inspection. The new Bolt Adjustment-Type Buckling Strengthening Brace Method can shorten installation time and provide effective earthquake resistance for existing structures.
Tokyo Electric Power Company has achieved great success in its use of this new method at three of its thermal power plants. Plans are also being made to use it at the main building of the Number 5 Unit of Hirano Thermal Power Plant, which is currently under construction.

<Brief outline of the work done at the Oi Thermal Power Plant>

Name of project: Seismic strengthening of the Number 2 Unit of the Oi Thermal Power Plant
Location: Shinagawa-ku, Tokyo
Structure and number of the floors: Steel-framed structure, 4 above-ground floors
Total floor space: ca. 8,500m2
Design: Tokyo Electric Power Company, Tokyo Electric Power Service Co., Ltd.
Construction: Takenaka Corporation
Project schedule: October 1999- February 2000

<Other applications>

This new method can be used in many other types of applications, from large-scale shopping centers to office buildings.

End attatchment Example of strengthening
right: before strengthening
left: after strengthening


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